Inline Selective Soldering Machine FLEX-i2

Machine working concept: PCB will be moved in machine with stainless steel wheels conveyor system, after it’s stopped by stopper, it will be side clamped by rear clamper cylinder, then the spray fluxer will start to work under setting program, after that the same table will move x,y,z1,z2 to move different solder pot under PCB for selective soldering. During whole process, the top preheater can be on to help keep the PCB’s temperature.

    Model:

    Description

    Machine working concept: PCB will be moved in machine with stainless steel wheels conveyor system, after it’s stopped by stopper, it will be side clamped by rear clamper cylinder, then the spray fluxer will start to work under setting program, after that the same table will move x,y,z1,z2 to move different solder pot under PCB for selective soldering. During whole process, the top preheater can be on to help keep the PCB’s temperature.

     

    Features

    Inline Selective Soldering Machine Flex-i2 Features:
    ●   XY servo table for solder station, servo axis Z1 for solder pot 1, servo axis Z2 for solder pot 2. Optional with electro-magnetic pump made in Germany.
    ●   Top preheating zone, option with bottom IR zone.
    ●   Standard equipped live-on camera for both solder pot’s soldering process.
    ●   Standard equipped with wave height calibration.
    ●   Windows 10 system English version.
    ●   Drop jet fluxer made in German.Option to install double drop jet fluxer.

    Details

     Spray Flux

    Spray Flux

    Flx-DropJet : Standard equipped with drop jet valve from  Germanny originally, which can meet dia 2mm flux  dot dimension.

    Selecting Soldering Pot

    Selecting Soldering Pot

    ● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

    ● N2 direct heating system is standard equipped,enhance the wetting ability for lead free  sodlering.

    Live camer

    Live camer

    Sod-ProcMoni: Without open machine’s door, operator can see soldering process in real time.

    Preheating

    Preheating

    Pre-TPRE: Standard equipped with upper preheating zone, to reduce  the temperature drop on PCB during soldering, especially for  thick PCB or heat absorber component,and preheart time &  heating ratio(%) can be set in software.option with bottom preheat.

    Solder nozzle

    Solder nozzle

    Sod-WetNoz: Standard equipped with wet nozzle for customer’s universal applicaiton. Can also design solder nozzle according cusotmer’s application.

    Specifications

    FLEX-i2 Specifications
    Item FLEX-i2
    General
     
    Operating power/Max power 6KW/16KW
    PCB dimension  50×50—W420xL490mm
    Machine dimension 1420(L)*1725(W)*1700(H)
    Net weight 900KG
    Power supply 3PH 380V 50HZ
    Air supply 3-5 bars
    Exhausting required 800M3/h
    PC Yes
    Typical Program Time 10 Minutes
    PCB Robotic Platform
    Flux Nozzle Type drop jet fluxer made in Germany
    Flux Nozzle Quantity Standard equip 1 set, optional to equip another set
    Flux Tank Capacity 1L
    Flux Tank Quantity Standard equip 1 set, optional to equip another set (when use two different flux)
    preheat
    Preheating method Top IR preheat,option with bottom preheat
    Solder Management
    Solder pot type Standard equipped with mechanical pump, optional with electromagnetic pump (made in Germany)
    Standard Solder Stations 2
    Solder Pot Capacity 15 kgs
    Solder Temperature Control PID
    Heat-Up Time About 40mins
    Max Temperature 350 ℃
    Mini Wave Nozzles 3 to 12mm
    Customized nozzle Available
    Axes of Motion X, Y, Z1, Z2
    Position Accuracy + / – 0.05mm
    (N2) Inertion Management
    N2 Consumption per Nozzle 4m3/H
    Required N2 Purity >99.99%

    Software System

    Software System

    Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

    Path programming  :

    Point and Click

    “Point and Click”

    ● to draw path with scanned picture as background, easiest way for path programming.

    Solder path editing

    Solder path editing:

    ● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

    Maintenance & replacement assisting function

    Maintenance & replacement assisting function :

    ● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.