Inline Selective Soldering Machine MAS-i2

MAS-i2 Selective Soldering Machine is formed by 3 processes as blow and all the processes are integrated into one compact machine.

● Selective spray flux part: It can do selectively flux spraying to required position on PCB.

● Preheating part: It will heat up the PCB and active the flux performance.

● Selective soldering part : It can do selectively soldering to required pad on PCB.

    Model:
    123 456

    Description

    MAS-i2 Selective Soldering Machine is formed by 3 processes as a blow and all the processes are integrated into one compact machine.

    ● Selective spray flux part: It can do selectively flux spraying to the required position on PCB.

    ● Preheating part: It will heat up the PCB and active the flux performance.

    ● Selective soldering part: It can do selectively soldering to the required pad on PCB.

    Features

    Inline Selective Soldering Machine MAS-i2 Features:
    ●   XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. also optional distance between drop jet flux adjustable by software.
    ●   Top preheating zone, bottom IR zone.
    ●   Solder section both standard equipped with IR preheating zone at top.
    ●   XY servo table for solder station, servo axis Z1 for solder pot 1. servo axis Z2 for solder pot 2. Optional with electro-magnetic pump made in Germany.
    ●   Standard equipped live-on camera for both solder pot’s soldering process.
    ●   Standard equipped with wave height calibration.
    ●   Windows 10 system English version.

    Details

    Spray Flux

    Flx-DropJet : Standard equipped with drop jet valve from  Germanny originally, which can meet dia 2mm flux  dot dimension.

    Selecting Soldering Pot

    ● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

    ● N2 direct heating system is standard equipped,enhance the wetting ability for lead free  sodlering.

    Electro-magnetic pump

    ●German made electro-magnetic pump Coil.

    Live camer

    Live camer

    Sod-ProcMoni: Without open machine’s door, operator can see soldering process in real time.

    Preheating

    Preheating

    Pre-BPRE: Standae with top hot air convection, bottom IR preheating zone.

    Solder nozzle

    Solder nozzle

    Sod-WetNoz: Standard equipped with wet nozzle for customer’s universal applicaiton. Can also design solder nozzle according cusotmer’s application.

    Specifications

    MAS-i2 Specifications
    Item MAS-i2
    General
     
    Operating power/Max power 6KW/20KW
    PCB dimension  W80xL100—W490 x L420
    Machine dimension 2700(L)*1725(W)*1650(H)
    Net weight 1500KG
    Power supply 3PH 380V 50HZ
    Air supply < 3-5 bars
    Exhausting required 800M3/h
    PC Yes
    Typical Program Time 10 Minutes
    PCB Robotic Platform
    Flux Nozzle Type drop jet fluxer made in Germany
    Flux Nozzle Quantity Standard equip 1 set, optional to equip another set
    Flux Tank Capacity 1L
    Flux Tank Quantity Standard equip 1 set, optional to equip another set (when use two different flux)
    Flux Nozzle Distance optional adjustable by motor
    Axes of Motion X, Y Servo motor, Z by penumatic cylinder
    Position Accuracy + / – 0.05mm
    preheat
    Preheating method Top hot air, bottom IR
    Solder Management
    Solder pot type Standard equipped mechanical pump, optional with electro-magnetic pump(made in Germany)
    Standard Solder Stations 2
    Solder Pot Capacity 15 kgs
    Solder Temperature Control PID
    Heat-Up Time About 40mins
    Max Temperature 350 ℃
    Mini Wave Nozzles Dia 3 to 12mm
    Customized nozzle Available
    Axes of Motion X, Y, Z1, Z2
    Motion Control All servo control with ball screw
    Position Accuracy + / – 0.05mm
    (N2) Inertion Management
    N2 Consumption per Nozzle 4m3/H
    Required N2 Purity >99.99%

    Software System

    Software System

    Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

    Path programming :

    Point and Click

    “Point and Click”

    ● to draw path with scanned picture as background, easiest way for path programming.

    Solder path editing

    Solder path editing:

    ● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

    Maintenance & replacement assisting function

    Maintenance & replacement assisting function :

    ● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.