Offline selective soldering Machine Ant-i1

Machine working concept:

PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

    Model:
    R4-0506 R4-0304

    Description

    Machine working concept:

    PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

    Features

    Offline Selective Soldering Machine Ant-i1 Features:
    ●   Small footprint, only W990mm x D1308mm.
    ●   Max board L350mm x W260mm (Can manually rotate board to 180degree to meet L700mm x W260mm).
    ●   English Windows 10 interface.
    ●   3 servo motors and servo drivers for motion.
    ●   Drop jet fluxer made in German.
    ●   Solder pot system with capacity 15kgs.
    ●   Wave height calibration system.
    ●   Bottom IR preheating zone.
    ●   “on-time” liver camera to show soldering process.
    ●   Pre-maintenance count down function.

    Details

    Spray Flux

    Spray Flux

    Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux  dot dimension.

    Selecting Soldering Pot

    Selecting Soldering Pot

    ● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

    ● N2 direct heating system is standard equipped,enhance the wetting ability for lead free  sodlering.

    Live camer

    Live camer

    Sod-ProcMoni: Without open machine’s door, operator can see soldering process in real time.

    Preheating

    Preheating

    Pre-BPRE: Bottom preheating zone, before soldering PCB will move  here to heat up setting time under setting temperature.

    Solder nozzle

    Solder nozzle

    Sod-WetNoz: Standard equipped with wet nozzle for customer’s universal applicaiton. Can also design solder nozzle according cusotmer’s application.

    Specification

    Ant-i1 Specifications
    Item Ant-i1
    General
     
    Operating power/Max power 4KW/6.5KW
    PCB dimension 50×50—350x260mm (Can manually rotate board to 180degree to meet L700mm x W260mm)
    Machine dimension W910mm x D1300mm X H1714MM
    Net weight 400KG
    Power supply 1PH 220V 50HZ MAX 30A Equip 40A contactor in factory
    Air supply 3-5 bars
    Exhausting required 200M3/h
    Solder Management
    Standard Solder Stations 1
    Solder Pot Capacity 15 kgs
    Heat-Up Time About 40mins
    Solder Pot heater
    380 ℃
    Solder Pot heater 1.2kw
    Solder Nozzles
    Mini Wave Nozzles Dia 2 to 8mm
    Customized nozzle Available
    Nozzle Material Proprietary Alloy
    (N2) Inertion Management
    N2 heater Standard Equipped
    N2 Temp PID Control Range 0 – 300℃
    N2 Consumption per Nozzle 1.5m3/H
    Required N2 Purity >99.99%
    Flux Management
    Spray Flux Nozzle Standard equipped with drop jet nozzle made in Germany
    Flux Capacity 1L
    Flux Tank Constant pressure tank
    preheat
    IR heater 2kw
    Controlling System
    Industrial PC Yes
    Typical Program Time 10 Minutes
    Program method Draw path in scanned picture of board
    Controlling system PC

    Software System

    Solder it” is windows10 based software. With board scanned picture or Gerber file, “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

    Path programming :

    Point and Click

    “Point and Click”

    ● to draw path with scanned picture as background, easiest way for path programming.

    Solder path editing

    Solder path editing:

    ● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

    Maintenance & replacement assisting function

    Maintenance & replacement assisting function :

    ● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain  life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.